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S-IVB Third Stage

S-IVB, the third stage of Saturn V booster, is made APOLLO spaceship which has already reached the earth orbit to go to the flight (Trans lunar injection : TLI) to the moon. Then, it continues the flight to the moon itself, and crashes on the moon at the end.
  • Diameter : 21ft 8in (6.604m)
  • Height : 58ft 7in (17.8562m)
  • Weight(dry) : 33600lb (15.24ton) (include 7700lb Aft.Interstage)
  • Weight(loaded) : 265600lb(120.47ton)
  • Manufacturer : McDonnell Douglas Astronautics Co. Huntington Beach, Calif.
Burn time
1st burn : 2.75min approx.
2nd burn : 5.2min approx.
Velocity at burnout
1st burn : 17500mph approx.(28157.5km/h)
2nd burn : 24500mph approx.(39420.5km/h)
Altitude at burnout
1st burn : 115mile approx.(185km)
2nd burn : translunar injection

Structure


KSC-70P-285 July 2, 1970 The S-IVB third stage for the Apollo 16 Saturn V after arrival at the KSC skid strip J.L. Pickering
S-IVB structure consists of five units of Forward Skirt, Propellant Tank, Thrust Structure, Aft Skirt, Aft Interstage from the top. And, one J2 engine, two Ullage Rockets, two sets (eight nozzles) of Auxiliary Propulsion System, four S-II retro rockets are carried on this.

KSC-72P-303 June 23, 1972 Erection and mating of Apollo 17 Saturn V third stage J.L. Pickering

Forward Skirt Assembly


The extreme top of the body, ring-shaped part to connect IU is Forward Skirt Assembly. This is made from aluminum, and equipped with the environmental conditioning system which cools various an electronic machine, an antenna and them. This environmental conditioning system is controlled by IU. Here is equipped with the two DC28V batterys, too. Two telemetry antennas transmit digital signals that PCM/FM moderated to the ground, the variety information of the stage.

Saturn V S-IVB-514 at Kennedy Space Center 2012

Propellant Tank Assembly


It is a fuel tank, the center of the body is greatly occupied. The top of about 3/4 is the LH2 (Liquid Hydrogen) tank, and the remainder, about 1/4 of bottom part is the LOX (Liquid Oxygen) tank. And, eight circle helium tanks are being installed inside the LH2 tank, for apply pressure to push the fuel out to engines. This tank is made of aluminum alloy, and waffle pattern was cutting down in inside for weight reduction and strength reinforcement. The ring-shaped board called slosh-baffle is being installed inside the LOX tank to prevent liquid oxygen from being choppy during the flight. Tile-shaped fiberglass insulation is stuck inside the LH2 tank. Fuel is poured slow speed at the beginning of injection, to wait for chill down the tank. High-speed injection is done next. Then filled slowly until it becomes 100% at the end. When finished the injection, before launch, kept supplying the fuel that lost by the vaporization.

LOX
temperature : -297 degrees Fahrenheit
pressure : 38-41psia
LOX Fuel injection speed
5% of tank : 500gpm(gallons per minute)
98% of tank : 1000gpm
100% of tank : 0-300gpm
LH2
temperature :-423 degrees Fahrenheit
pressure : 31-34psia
LH2 Fuel injection speed
5% of tank : 500gpm(gallons per minute)
98% of tank : 3000gpm
100% of tank : 0-500gpm
Saturn V S-IVB STAGE STRUCTURE

Thrust Structure Assembly


Thrust Structure Assembly is the cone-shaped in the bottom part of the body, equipped with the J2 engine. Engine gimbal system, spare circle helium tank, O2/H2 burner and so on are carried here too. This O2/H2 burner is used for warming up the helium which got cold too much when the second time burn for TLI.

KSC-70P-343 September 16, 1970 Stacking of the Saturn V launch vehicle for Apollo 15 research: J.L. Pickering

Aft Skirt Assembly


The extreme bottom part of the body, a ring-shaped part to connect Aft Interstage is Aft Skirt Assembly. Two set of posture control rockets (Auxiliary propulsion system : APS), two Ullage Rockets, one DC28V battery and one DC56V battery is carried here. APS is was completely independent rocket system with S-IVB. It has an private liquid fuel tank in that, and can be controlled in 3 axis. Ullage Rocket is solid fuel rocket to increase the acceleration to press fuel inside the tank at the bottom. It ignites before J2 engine jetting, and is jettisoned after use.

Aft Interstage Assembly


This cone-shaped part is connected smooth aerodynamically between S-IVB and S-II. This part is fixed on S-II and four reverse jetting rockets (Retro Rocket) for S-II are built in.

Jettison


Jettison control unit between S-II and S-IVB is equipped on S-II. This S-II Flight Sequencer transmitt pulse signals to the disjunction device (EBW) which is equipped on S-IVB after three seconds of S-II engine cut off. Then, fire signal of 2300V is sent to the fuse (MDF) from EBW, and jettisoned. Next, four Retro Rocket carried on Aft Interstage are jetted by S-II Flight Sequencer for 1.5 seconds. S-II leaves S-IVB by this action.

Range Safety System


On Forward Skirt, two RangeSafety antennas are carried. When an emergency occurred, this system catch a signal from the ground and starts the spark plug and cleaves LOX and LH2 tank.

Drawings